Toshiba G9 fault codes 2

    Over-Voltage (OP):
        Causes: High incoming utility power, short deceleration time.
+ Solution: Check incoming power levels, adjust deceleration settings, consider installing an inductive filter.

    Under-Current (UC):
        Causes: Output current is below the set level for an extended period.
+ Solution: Check the load and ensure the motor is properly connected and functioning.

    Pre Over-Torque (POT):
        Causes: Output torque of ASD is greater than 70% of parameter F616 setting.
+ Solution: Adjust parameter F616, check load conditions.

    Reverse Limit Switch (RLS):
- Cause: Crane has reached the end-of-travel in reverse direction.
+ Solution: Check crane operation and limit switch settings.

    Run Before Ready (RBR):
- Cause: Run command received at power up or reset activated while running.
+ Solution: Ensure proper sequence of operation; check system programming.

    Slack Rope (SLCR):
- Cause: Output torque level is too low.
+ Solution: Check torque settings, ensure proper operation in closed-loop hoist mode.

    Switch Out Of Sequence (OSF):
- Cause: Run command active during power up or reset activated while running.
+ Solution: Check system settings and operator sequence to ensure correct operation.

    Timed Run (TRUN):
- Cause: Timed run activated via discrete input terminal.
+ Solution: Check the system settings and ensure the timer settings are correct.

    Torque Proving (TPF):
- Cause: Output torque level does not meet the required settings during active run command.
+ Solution: Check and adjust the torque settings, ensure the load is within capacity.

    Under-Voltage (UP):
        Causes: Input 3-phase voltage is too low.
+ Solution: Check the utility voltage, ensure it is within the specified range for operation.

    Over-Current During Acceleration, Deceleration, and Run (OC1, OC2, OC3):
        Causes: High load fluctuations, mechanical jam, or incorrect phase connections.
+ Solution: Adjust acceleration and deceleration times, check mechanical system and connections.

    Overheat During Acceleration, Deceleration, and Run (OC1P, OC2P, OC3P):
        Causes: Blocked cooling system, high ambient temperature.
+ Solution: Ensure adequate ventilation, check and maintain the cooling system.

    Over-Torque During Operation (OT):
- Cause: Load demands exceed the torque settings.
+ Solution: Check load conditions, adjust torque parameters if necessary.

    Over-Voltage During Different Operational Phases (OP1, OP2, OP3):
        Causes: High utility voltage, regenerative load effects.
+ Solution: Check voltage levels, adjust DBR settings, and ensure proper parameter settings.

    RAM Fault (ERR2):
- Cause: Internal RAM malfunction.
+ Solution: The ASD may need servicing or part replacement; contact technical support.

    ROM Fault (ERR3):
- Cause: Internal ROM malfunction.
+ Solution: Similar to RAM issues, this might require servicing or replacement of parts by qualified personnel.

    Speed Error (E-13):
- Cause: Motor speed exceeds the commanded speed when using an encoder for speed control.
+ Solution: Check the encoder connections and settings, adjust the speed control parameters.

    Step Out (for PM Motor Only) (SOUT):
- Cause: Motor shaft is locked or output phase is open.
+ Solution: Inspect the motor and drive connections for any physical obstructions or disconnections.

    Stop Position Retaining Error (E-25):
- Cause: Load movement while stopped, encoder malfunction, or creep speed too high.
+ Solution: Check the load stability, encoder functionality, and adjust the creep speed settings.

    Torque Proving (TPF):

- Cause: The output torque level setting of F987 was not reached within the time setting of F988 to allow for the brake release.
+ Solution: Check the load conditions, adjust the torque proving settings, and ensure the brake functions correctly.

    Typeform Error (ETYP):
- Cause: Firmware information loaded into the Gate Driver board is inconsistent.
+ Solution: Check for the correct firmware installation or replace the Gate Driver board if needed.

    U-Phase Over-Current (OCA1):
- Cause: Low impedance at the U lead of the ASD.
+ Solution: Inspect the U phase connections for shorts or damage.

    V, W Phase Over-Current (OCL):
- Cause: External low impedance at the V or W lead of the ASD output.
+ Solution: Check the V and W phase outputs for any shorts or improper connections.

    V/f Control Error (E-20):

- Cause: Error in the torque processing.
+ Solution: May require a service call to properly diagnose and adjust V/f control settings.

    External Overheat (OH2):
- Cause: Excessive heat detected at specific terminals.
        Setup: See parameter F637 for setup and ensure the environment is within the acceptable temperature range.

    Flash Memory Fault (ERR9):
- Cause: Flash memory malfunction.
+ Solution: Likely requires replacement or servicing by technical support.

    Gate Array Fault (ERR6):
- Cause: Main Gate Array is defective.
+ Solution: Replacement of the Gate Array is necessary; professional service recommended.

    Ground Fault (EF1/EF2):
- Cause: Fault at the motor or output of the ASD, current leakage to Earth Ground.
+ Solution: Check motor and ASD output wiring and insulation; ensure proper grounding.

    Input Phase Failure (EPHI):
- Cause: 3-phase input to the ASD is low or missing.
+ Solution: Verify the incoming power supply phases are all present and within the specified voltage range.


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"* The user manuals, commissioning suggestions, error codes, and solution recommendations provided on this page are not binding. The information and documents above are open to and even in need of improvement. As the Otomasyon Mall Community, we gladly welcome your suggestions and contributions. If you have field experience and insights on ease of use, please do not hesitate to share them with us."  28.06.2013    

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